One of my suppliers in Secunderabad has a talented design team that produces beautiful weaves in cotton. I’m really excited about my relationship with this supplier because a few months ago they approached me to work closely with them to develop fabrics that I can use for Brass Tacks. They are concerned that the competition with power-loom and mill made fabric is causing the market for handwoven fabric to shrink. When I spoke to them I mentioned that I often come across handwoven fabric that looks striking, but because of the fabric construction it does not work for tailored garments. My current work with this supplier is to find ways to make hand-woven fabrics “imitate” power-loom or mill-made fabrics in terms of strength and construction.
Traditionally, the need for tighter weaves with greater strength didn’t arise because both the dhoti and the sari are yards of woven fabric tied around the body without any tailoring. While it is true that for some thin fabrics the soul and beauty of the fabric is lost when the construction is altered, many other handwoven fabrics that are modified for tailoring still maintain their charm. For the last few months I’ve been really into undefined, irregular woven checks- the kind that are woven with random ikat lines of different colours in the warp and weft (see photo below). This supplier must have a design team that shares my taste because they have a fabulous collection of irregular checks. Particularly stunning were the swatches of kora checks woven on kora fabric.


I fell in love with this fabric right away. It’s amazing how design ideas just flood my brain when I see/feel/touch a fabric that I’m really excited about. I already have a great double layered dress cut on the bias planned with that fabric, as well as a light shirt with pleats. Thrilled to work with this fabric, I placed an order for 4 different checked patterns, except I wanted them in blue, lavender, brick red, and orange.
A couple of days ago I got a phone call from my supplier saying that the weaver society that makes that fabric is very reluctant to work with coloured yarn and that they will only weave that same pattern in kora (the natural colour of cotton: off-white). After talking on the phone for a few minutes I learned that even if my supplier had the yarn dyed in the colour I want and then sent it to the weavers, they would still not be willing to weave the fabric. I am asking for exactly the same construction, the same weave, the same pattern, same everything except for the colour. I was dumbstruck, to say the least, and issues like this one make me think of the huge task ahead of me as I expand my business and experiment more with handwoven fabrics. The lead designer offered a few explanations: that the weavers are too set in their ways and very resistant to change, and, a technical issue, that it is harder to spot weaving defects once the eye has got used to seeing plain kora. I hope that going forward weavers will come out of their box and be willing to experiment. Sure, right now they have a huge market for their kora fabric just the way it is, but believe me, that fabric can go places in colour. Until then, the immediate solution is to have the fabric woven in kora and then dye the entire fabric afterwards. It is a bit of a compromise (the fabric looks less patchy if it is yarn dyed), but what am I going to do?



